See what true efficiency looks like.
Our millwork stack racks are movable, stackable storage systems for windows, doors and other products. Because they’re movable, you can load millwork onto them directly at the assembly area and then move them to a warehouse or staging area. Because you can stack them up to three racks high, you can arrange them densely and thereby eliminate aisles and save warehouse floor space. They can even be loaded directly onto a delivery truck used in conjunction with curtain vans and piggyback lifts and thus eliminate manual loading and unloading.
IWP needed coverage storage at two of their locations, but had delayed adding it because they dreaded dealing with it. When VP of Operations, Baba Searle, had the first uncovered racks built - years ago - it took a lot of time and effort on his part to supervise that project through completion, and he simply didn’t have the bandwidth to do it all again. CT Darnell assured him we would handle the details and finished the builds on spec, on time, and on budget. Then they asked for two more!
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When a company’s been in the lumber business for 130 years, it’s a safe bet they’ve learned a few things along the way. So, when Ganahl Lumber opened the doors to their 10th location in Southern California, it was no surprise it instantly became a hit.
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When Kuiken Brothers set out to expand its Bergen County, NJ–site, sacrificing efficiency was not an option. In fact, the renovation had to make it faster and easier for customers to find and pick product and be on their way. CT Darnell’s planning and Sunbelt Rack steel buildings and racking systems did exactly that.
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When Southern Lumber and Millwork learned the state was taking two of their seven acres for a new highway, they had to rise to a challenge they never expected to face. With 75 years of equity in their Charleston location, moving was not an option. Together with CT Darnell Construction and Sunbelt Rack, Southern embarked on a 4-phase, 7-building, 3-year-long facility renovation that transformed their business and shattered their sales goals.
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When you’ve been going strong for as long as Jennings Builders Supply and Hardware, it’s easy to understand why they’d be hesitant to tinker with what’s working. After all, if it ain’t broke, why fix it? But in 1998, they held their breath and did just that. And they’ve never looked back.
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Over the years, we’ve worked with McCoy’s Building Supply to design and furnish rack systems and pre-engineered buildings at 45 of their locations. In the process, we’ve learned a lot about each other and helped McCoy’s create an incredible lumberyard experience for their customers. And, as we were constructing racks and warehouses, we built something even bigger – a 14-year relationship.
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With their core lumber operation firmly established in the densely populated East Haven area, how would East Haven Builders Supply respond to the ever-growing demand for remodels, new builds and commercial construction in other growing parts of the state?
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Ganahl Lumber needed help turning a facility that once functioned as a car dealership into a highly efficient retail LBM operation. What's more, the newly acquired 4-acre site had to deliver the same exceptional customer experience and inventory as Ganahl's other locations five times the size. All this in regulation-heavy, historic downtown Pasadena. CT Darnell® Construction's comprehensive, high-capacity solution built on their proprietary Sunbelt Rack systems met every one of these challenges head on.
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Kimal required a facility that was highly efficient, hard-working, and delivered an unparalleled customer experience. The solution? A 25,000 square-foot, state-of-the-art drive-thru retail operation and an indoor full-service lumberyard designed by CT Darnell Construction and equipped with its Sunbelt Rack systems. The centerpiece is an automated Power Bin lumber storage system.
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Benefits Overview - part 1
Features Recap - part 2
The Sunbelt Rack Power Bin is an innovative automated rack system that handles and stores lumber, plywood, vinyl siding, MDF molding, composite decking, metal roofing, and other building materials. A Power Bin system provides numerous efficiencies, including eliminating unnecessary labor, conserving warehouse space, saving man-hours, and significantly reducing the chance of employee injury.
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